Aqueous surfactant compositions

ABSTRACT

Aqueous surfactant compositions containing an alpha-sulfo fatty acid disalt, a sulfoketone, a betaine, a soap, an inorganic salt of sulfuric acid, and water. The compositions have good foaming ability, a pleasant sensory feel to the foam, good skin compatibility, and are suitable for cosmetic products, detergents, and cleaners.

CROSS-REFERENCE TO RELATED APPLICATIONS

This is the U.S. national phase of International Application No. PCT/EP2017/061314, filed May 11, 2017, which claims the benefit of European Patent Application No. 16173321.7, filed Jun. 7, 2016.

FIELD OF THE INVENTION

The present invention relates to aqueous surfactant compositions with a content of alpha-sulfo fatty acid disalts, sulfoketones, soaps, inorganic salts of sulfuric acid and specific betaines (X).

PRIOR ART

Anionic surfactants are some of the most widespread interface-active compounds and, apart from being used in detergents and cleaners, are also used for diverse purposes in the field of cosmetics. Customary anionic surfactants as are used in particular in cosmetics are the salts of alkyl ether sulfates (alkyl polyether sulfates, fatty alcohol polyglycol ether sulfates, in short also ether sulfates). They are characterized by a strong foaming ability, high cleaning power, low sensitivity to hardness and grease and are used widely for producing cosmetic products such as, for example, hair shampoos, foam or shower baths, but also in hand dishwashing detergents.

For many current applications, apart from a good interface-active effect, further requirements are placed on anionic surfactants. A high dermatological compatibility is required in particular in cosmetics. In addition, good foaming ability and a pleasant sensory feel to the foam is generally desired. Furthermore, there is a need for anionic surfactants which can be produced at least partially from biogenic sources and specifically also renewable raw materials.

WO-A-92/15660 discloses liquid cleaners with a content of sulfo-oleic acid disalts. It is disclosed that sulfo-oleic acid disalts are able to reduce the viscosity of surfactants or surfactant mixtures for cleaners—particularly those based on fatty alkyl sulfates, fatty alkyl ether sulfates, alkyl polyglucosides and fatty acid monoethanolamides—and indeed just as effectively or even better than by adding ethanol or hydrotropes (page 2, second paragraph).

WO-A-2011/049,932 discloses aqueous compositions comprising a) at least one hydrotrope, b) at least one alkyl betaine or alkyl sultaine, 0 to about 3% electrolyte. The hydrotropes a) can take the form of sulfonated fatty acids or esters thereof, which can be present in acidic form or as a salt and also in mixtures with each other.

DESCRIPTION OF THE INVENTION

The object of the present invention was to provide aqueous surfactant compositions which are characterized by the properties specified below:

-   -   good foaming ability.     -   pleasant sensory feel to the foam.     -   good skin compatibility.

The invention firstly provides aqueous surfactant compositions comprising

-   -   one or more alpha-sulfo fatty acid disalts (A) of general         formula (I),         R¹CH(SO₃M¹)COOM²  (I),     -   in which the radical R¹ is a linear or branched alkyl or alkenyl         radical having 6 to 18 carbon atoms and the radicals M¹ and         M²—independently of one another—are selected from the group         comprising H, Li, Na, K, Ca/2, Mg/2, ammonium and alkanolamines,     -   one or more sulfoketones (B) selected from the compounds (F) and         the compounds (G), in which the compounds (F) have general         formula (VI)         R⁶CH₂—CO—CHR⁷(SO₃M⁸)  (VI),     -   in which the radicals R⁶ and R⁷—independently of one another—are         a linear or branched alkyl radical having 6 to 18 carbon atoms         and the radical M⁸ is selected from the group comprising H, Li,         Na, K, Ca/2, Mg/2, ammonium and alkanolamines,     -   and wherein the compounds (G) have general formula (VII)         (SO₃M⁹)R⁸CH—CO—CHR⁹(SO₃M¹⁰)  (VII),     -   in which the radicals R⁸ and R⁹—independently of one another—are         a linear or branched alkyl radical having 6 to 18 carbon atoms         and the radicals M⁹ and M¹⁰—independently of one another—are         selected from the group comprising H, Li, Na, K, Ca/2, Mg/2,         ammonium and alkanolamines,     -   one or more betaines (X) of general formula (II)         R⁷³—N⁺(CH₃)₂—CH₂COO⁻  (II)     -   wherein the radical R⁷³ is a linear or branched alkyl radical         having 8 to 20 carbon atoms, one or more compounds (C) of         general formula (III)         R⁴COOM⁵  (III)     -   wherein the radical R⁴ is a linear or branched alkyl or alkenyl         radical having 7 to 19 carbon atoms and the radical M⁵ is         selected from the group comprising H, Li, Na, K, Ca/2, Mg/2,         ammonium and alkanolamines. In this connection, particularly         preferred alkanolamines are monoethanolamine, diethanolamine,         triethanolamine and monoisopropanolamine,     -   one or more inorganic salts of sulfuric acid (D) of general         formula (IV)         (M⁶)₂SO₄  (IV)     -   wherein M⁶ is selected from the group comprising Li, Na, K,         Ca/2, Mg/2, ammonium and alkanolamine. In this connection,         particularly preferred alkanolamines are monoethanolamine,         diethanolamine, triethanolamine and monoisopropanolamine,     -   water,

wherein the following proviso applies:

-   -   if the aqueous surfactant composition one or more ester         sulfonates (E) of general formula (V),         R²CH(SO₃M⁷)COOR³  (V)     -   in which the radical R² is a linear or branched alkyl or alkenyl         radical having 6 to 18 carbon atoms and the radical R³ is a         linear or branched alkyl or alkenyl radical having 1 to 20         carbon atoms, where the radical R³ can logically be an alkenyl         radical or be branched only above 3 carbon atoms, and the         radical M⁷ is selected from the group comprising Li, Na, K,         Ca/2, Mg/2, ammonium and alkanolamines, comprises, it is the         case that the compounds (A)—based on the totality of the         compounds (A) and (E)—must be present to an extent of 50% by         weight or more—and in particular to an extent of 90% by weight         or more.

The aqueous surfactant compositions according to the invention are characterized by the following advantageous properties:

-   -   Good foaming ability and pleasant sensory feel to the foam. In         this regard, it may be noted that particularly in the field of         cosmetics, foaming ability can be understood to mean different         aspects, for example it being possible to use any of foam         volume, foam stability, foam elasticity, water content of the         foam as well as optical features of the foam such as, for         example, the pore size, for the purpose of assessing the foam.         The compositions according to the invention have a large foam         volume during the initial foaming. In practice, the initial         foaming takes place within a relatively short period (from a few         seconds to one minute). Typically, during initial foaming, a         shower gel or a shampoo is spread and caused to foam by rubbing         between hands, skin and/or hair. In the laboratory, the foaming         behavior of an aqueous surfactant solution can be assessed e.g.         by agitating the solution within a comparatively short time         period by means of stirring, shaking, pumping, bubbling through         a gas stream or in another way. Subjective assessment of the         foam sensory feel can be made by test subjects. For this         purpose, aspects such as, for example, creaminess, elasticity,         moldability of the foam may be assessed.     -   Good skin and mucosa compatibility. These can be detected by in         vitro methods known to those skilled in the art (e.g. RBC or         HET-CAM) and also by test subjects (e.g. patch test).     -   Outstanding care performance on skin and hair. This can be         assessed, for example in test subjects by reference to         subjective skin feel (smoothness, dryness etc.) or haptics and         feel of the treated hair. Mechanical measurement methods, such         as combability of the hair, for example can also be used.     -   Good storage stability. This is then the case if the aqueous         compositions do not exhibit any visible (e.g. cloudiness,         discoloration, phase separation) or measurable (e.g. pH,         viscosity, active substance content) changes over a period of         several weeks.     -   Good applicability and processability. The compositions can be         dissolved rapidly and without supply of heat on introduction         into water.     -   Good clear solubility and transparency. The aqueous surfactant         compositions do not have a tendency to precipitation or         cloudiness.     -   Sufficiently high viscosity, which is understood in the context         of the present invention to mean a value of 1000 mPas or higher         (measured with a Brookfield RV laboratory rheometer at 23° C.,         12 rpm, spindle set RV 02 to 07 (spindle choice depending on         viscosity range)). As is known, “mPas” means millipascal         seconds.     -   Good cleaning performance. The aqueous surfactant compositions         are suitable for removing and emulsifying soiling, especially         fat or oil-containing soiling, from solid or textile surfaces.

The Compounds (A)

The compounds (A), which are referred to within the context of the present invention as alpha-sulfo fatty acid disalts, are obligatory for the aqueous surfactant compositions according to the invention. They have the formula (I) specified above R¹CH(SO₃M¹)COOM²  (I),

in which the radical R¹ is a linear or branched alkyl or alkenyl radical having 6 to 18 carbon atoms and the radicals M¹ and M²—independently of one another—are selected from the group comprising H, Li, Na, K, Ca/2, Mg/2, ammonium and alkanolamines. In this case, the conditions specified above apply to the compounds (A):

In one embodiment, the fraction of the compounds (A) in which the radical R¹ is an alkenyl radical—based on the total amount of the compounds (A) in the aqueous surfactant compositions—is 3% by weight or less.

With regard to the radicals M¹ and M², particularly preferred alkanolamines in this case are selected from the group comprising monoethanolamine, diethanolamine, triethanolamine and monoisopropanolamine.

In a preferred embodiment, the radical R¹ in the formula (I) is a saturated, linear alkyl radical having 10 to 16 carbon atoms, where with regard to the compounds (A) it is the case that the fraction of the compounds (A) in which the radical R¹ is a decyl and/or a dodecyl radical—based on the total amount of the compounds (A)—is 70% by weight or more and especially 90% by weight or more.

The radicals M¹ and M² in formula (I) are preferably selected from the group comprising H (hydrogen) and Na (sodium).

The compounds (A) can be prepared by all methods known appropriately to those skilled in the art. A particularly preferred method of preparation here is the sulfation of the corresponding carboxylic acids. Here, the corresponding carboxylic acid and in particular the corresponding fatty acids are reacted with gaseous sulfur trioxide, the sulfur trioxide being used preferably in an amount such that the molar ratio of SO₃ to fatty acid is in the range from 1.0:1 to 1.1:1. The crude products obtained in this way, which are acidic sulfation products, are then partially or completely neutralized, preference being given to complete neutralization with aqueous NaOH. If desired, it is also possible to undertake purification steps and/or a bleaching (for adjusting the desired pale color of the products).

In a particularly preferred embodiment, the compounds (A) are used in technical-grade form. This means that the corresponding carboxylic acids, in particular native fatty acid, are sulfated with gaseous sulfur trioxide, as a result of which, following partial or complete neutralization of the resulting acidic sulfation products, a mixture of the compounds (A), (C) and (D) results. By virtue of corresponding adjustments of the reaction parameters (in particular molar ratio of carboxylic acid and sulfur trioxide, and also reaction temperature) it is possible to control the ratio of the compounds (A), (C) and (D). The compounds (C) and (D) are described below.

Within the context of the present invention, preference is given to those technical-grade mixtures of the alpha-sulfo fatty acid disalts which have the following composition:

-   -   the content of (A) is in the range from 60 to 100% by weight,     -   the content of (C) is in the range from 0 to 20% by weight,     -   the content of (D) is in the range from 0 to 20% by weight,

with the proviso that the sum of the components (A), (C) and (D) in this mixture is 100% by weight.

The Compounds (B)

As detailed above, the aqueous surfactant compositions according to the invention, in addition to the compounds (A) and water, comprise one or more sulfoketones (B) selected from the compounds (F) and (G).

The compounds (F) have general formula (VI) R⁶CH₂—CO—CHR⁷(SO₃M⁸)  (VI),

in which the radicals R⁶ and R⁷—independently of one another—are a linear or branched alkyl radical having 6 to 18 carbon atoms and the radical M⁸ is selected from the group comprising H, Li, Na, K, Ca/2, Mg/2, ammonium and alkanolamines. In this connection, particularly preferred alkanolamines are monoethanolamine, diethanolamine, triethanolamine and monoisopropanolamine.

In the context of the present invention, the compounds (F) are referred to as monosulfoketones.

In a preferred embodiment, the radicals R⁶ and R⁷ in the formula (VI)—independently of one another—are a saturated, linear radical having 10 to 16 carbon atoms, where with regard to the compounds (F) it is the case that the fraction of the compounds (F) in which the radicals R⁶ and R⁷ are a decyl and/or a dodecyl radical—based on the total amount of the compounds (F)—is 70% by weight or more and preferably 90% by weight or more. In one embodiment, the radical M⁸ in formula (VI) is selected from the group comprising H and Na.

The compounds (G) have general formula (VII) (SO₃M⁹)R⁸CH—CO—CHR⁹(SO₃M¹⁰)  (VII),

in which the radicals R⁸ and R⁹—independently of one another—are a linear or branched alkyl radical having 6 to 18 carbon atoms and the radicals M⁹ and M¹⁰—independently of one another—are selected from the group comprising H, Li, Na, K, Ca/2, Mg/2, ammonium and alkanolamines. In this connection, particularly preferred alkanolamines are monoethanolamine, diethanolamine, triethanolamine and monoisopropanolamine.

In the context of the present invention, the compounds (G) are referred to as disulfoketones.

In a preferred embodiment, the radicals R⁸ and R⁹ in the formula (VII)—independently of one another—are a saturated, linear radical having 10 to 16 carbon atoms, where with regard to the compounds (G) it is the case that the fraction of the compounds (G) in which the radicals R⁸ and R⁹ are a decyl and/or a dodecyl radical—based on the total amount of the compounds (G)—is 70% by weight or more and preferably 90% by weight or more. In one embodiment, the radicals M⁹ and M¹⁰ in formula (VII) are selected from the group comprising H and Na.

The preparation of the compounds (F) and (G) is not subject to any particular restrictions and they can be prepared by all methods known to those skilled in the art.

In one embodiment, the compounds (F) and (G) are prepared by sulfonation of the corresponding ketones with gaseous sulfur trioxide, as described in the German published specification DE-A-42,20,580.

In another embodiment, the preparation of the compounds (F) and (G) starts from fatty acids. In this case, the sulfation of liquid fatty acids with gaseous sulfur trioxide is conducted such that, in addition to disalts (A), the compounds (F) and (G) are also formed in this case, which can be accomplished as a result of carrying out the sulfation as follows: the ratio of fatty acid raw materials, which may also be used in the form of mixtures of fatty acids of different chain length, to sulfur trioxide is adjusted so that 1.0 to 1.5 mol and especially 1.0 to 1.25 mol of SO₃ are used per mole of fatty acid(s). The fatty acids are introduced into the reactor at a reservoir temperature in the range of 70 to 100° C. After the sulfation, the resulting liquid sulfation product is maintained and aged at this temperature for 5 to 20 minutes in a temperature-controlled post-reaction coil. Neutralization is then effected with an aqueous base, preferably sodium hydroxide, generally in a pH range of 5 to 10, especially 5 to 7. Subsequently, an acidic bleaching—the pH here is adjusted to a value of 7 or less—may be carried out with hydrogen peroxide.

The Compounds (X)

The compounds (X), which are referred to in the context of the present invention as betaines, are obligatory for the aqueous surfactant compositions according to the invention. They have general formula (II) R⁷³—N⁺(CH₃)₂—CH₂COO⁻  (II)

wherein the radical R⁷³ is a linear or branched alkyl radical having 8 to 20 carbon atoms.

The compounds (X) can be prepared by all methods known appropriately to those skilled in the art, for example by reacting tertiary amines with chloroacetic acid in the presence of sodium hydroxide.

In a preferred embodiment, the radical R⁷³ in formula (Ha) is a linear alkyl radical having 12 to 18 carbon atoms.

The betaine is preferably a Coco Betaine (INCI name).

The Compounds (C)

The compounds (C) are obligatory for the aqueous surfactant compositions according to the invention. The compounds (C) have general formula (III) R⁴COOM⁵  (III)

In the formula (III), the radical R⁴ is a linear or branched alkyl or alkenyl radical with 7 to 19 carbon atoms and the radical M⁵ is selected from the group comprising H, Li, Na, K, Ca/2, Mg/2, ammonium and alkanolamines. In this connection, particularly preferred alkanolamines are monoethanolamine, diethanolamine, triethanolamine and monoisopropanolamine.

The Compounds (D)

The compounds (D), which are referred to in the context of the present invention as inorganic salts of sulfuric acid (D), are obligatory for the aqueous surfactant compositions according to the invention. The compounds (D) have general formula (IV) (M⁶)₂SO₄  (IV)

wherein M⁶ is selected from the group comprising Li, Na, K, Ca/2, Mg/2, ammonium and alkanolamine. In this connection, particularly preferred alkanolamines are monoethanolamine, diethanolamine, triethanolamine and monoisopropanolamine.

If desired, the aqueous surfactant compositions according to the invention can additionally comprise one or more further surfactants which, in structural terms, do not belong to the aforementioned compounds (A), (B), (X), (C) or (D). These surfactants may be anionic, cationic, nonionic or amphoteric surfactants.

Use of the Compositions

A further subject matter of the invention is the use of the aforementioned compositions for cosmetic products, and also detergents and cleaners.

With regard to cosmetic products, particular preference is given here especially to those which are present in the form of hair shampoos, shower gels, soaps, syndets, washing pastes, washing lotions, scrub preparations, foam baths, oil baths, shower baths, shaving foams, shaving lotions, shaving creams and dental care products (for example toothpastes, mouthwashes and the like).

With regard to cleaners, of preference here are in particular products with a low pH for cleaning hard surfaces, such as bath and toilet cleaners and the like, and also for cleaning and/or fragrance gels for use in sanitary installations. 

The invention claimed is:
 1. An aqueous surfactant composition comprising one or more alpha-sulfo fatty acid disalt (A) of general formula (I) R¹CH(SO₃M¹)COOM²  (I), in which the radical R¹ is a linear or branched alkyl or alkenyl radical having 6 to 18 carbon atoms and the radicals M¹ and M², independently of one another, are selected from the group consisting of H, Li, Na, K, Ca/2, Mg/2, ammonium, and alkanolamine, one or more sulfoketone (B) selected from compound (F) and compound (G), in which the compounds (F) have general formula (VI) R⁶CH₂—CO—CHR⁷(SO₃M⁸)  (VI), in which the radicals R⁶ and R⁷, independently of one another, are a linear or branched alkyl radical having 6 to 18 carbon atoms and the radical M⁸ is selected from the group consisting of H, Li, Na, K, Ca/2, Mg/2, ammonium, and alkanolamine, and wherein compound (G) has general formula (VII) (SO₃M⁹)R⁸CH—CO—CHR⁹(SO₃M¹⁶)  (VII), in which the radicals R⁸ and R⁹, independently of one another, are a linear or branched alkyl radical having 6 to 18 carbon atoms and the radicals M⁹ and M¹⁰, independently of one another, are selected from the group consisting of H, Li, Na, K, Ca/2, Mg/2, ammonium, and alkanolamine, one or more betaine (X) of general formula (II) R⁷³—N⁺(CH₃)₂CH₂COO⁻  (II), wherein the radical R⁷³ is a linear or branched alkyl radical having 8 to 20 carbon atoms, one or more compound (C) of general formula (III) R⁴COOM⁵  (III), wherein the radical R⁴ is a linear or branched alkyl or alkenyl radical having 7 to 19 carbon atoms and the radical M⁵ is selected from the group consisting of H, Li, Na, K, Ca/2, Mg/2, ammonium, and alkanolamine, one or more inorganic salt of sulfuric acid (D) of general formula (IV) (M⁶)₂SO₄  (IV), wherein M⁶ is selected from the group consisting of Li, Na, K, Ca/2, Mg/2, ammonium, and alkanolamine, and water, wherein the following proviso applies: if the aqueous surfactant composition comprises one or more ester sulfonate (E) of general formula (V) R²CH(SO₃M⁷)COOR³  (V), in which the radical R² is a linear or branched alkyl or alkenyl radical having 6 to 18 carbon atoms and the radical R³ is a linear or branched alkyl or alkenyl radical having 1 to 20 carbon atoms, where the radical R³ can be an alkenyl radical or be branched only above 3 carbon atoms, and the radical M⁷ is selected from the group consisting of Li, Na, K, Ca/2, Mg/2, ammonium, and alkanolamine, comprises, it is the case that the compounds (A), based on the totality of the compounds (A) and (E), must be present to an extent of 90% by weight or more.
 2. The composition according to claim 1, wherein the radical R¹ in the formula (I) is a saturated, linear alkyl radical having 10 to 16 carbon atoms, where with regard to the compound (A) it is the case that the fraction of the compound (A), in which the radical R¹ is a decyl or a dodecyl radical, based on the total amount of the compounds (A), is 90% by weight or more.
 3. The composition according to claim 1, wherein the radicals M¹ and M² are selected from the group consisting of H (hydrogen) and Na (sodium).
 4. The composition according to claim 1 for use in cosmetic products, detergents, and cleaners.
 5. The composition according to claim 1 for use in cosmetic products in the form of hair shampoos, shower gels, soaps, syndets, washing pastes, washing lotions, scrub preparations, foam baths, oil baths, shower baths, shaving foams, shaving lotions, shaving creams, and dental care products.
 6. The use of the composition according to any one of claims claim 1 to 3 for use in products with having a low pH for cleaning hard surfaces, such as bath and toilet cleaners and the like, and also for cleaning and/or fragrance gels for use in sanitary installations.
 7. The composition according to claim 1, wherein the alkanolamine is selected from the group consisting of monoethanolamine, diethanolamine, triethanolamine, and monoisopropanolamine. 